Gen 1 air suspension hell

mgawat

Registered
Okay gang ;
Here is the latest result of numerous hours on troubleshooting my 1994 mark VIII air suspension system.
1. The symptoms initially presented themselves as the car would slam overnight and the air compressor would not come back on.
2. After changing out all bags, solenoids, air compressor dryer, solid state relays, module, and checking all wires from the module to the components, I did discover a shorted driver's door switch.
3. The car was on the lift with the replaced height sensors mechanically disattached (which I had removed from a working 94 Mark VIII I also have) but still electrically connected. Upon disconnecting the driver's door switch, the air system came right on and worked perfectly (I had to manually shut it off so it wouldn't burst the front bags).
4. Thinking I had finally solved the problem, I let the car down after reattaching the front height sensors. The car sat higher that it was supposed to so upon turning the air suspension back on, the car vented to it's normal height and sat there. I turned off the air suspension system and tokk it out on the road and let it sit at the same level to check for actual mechanical leaks. Car stayed right up and there were no mechanical leaks.
5. Turned air suspension system back on and car immediately slammed in the front and the air compressor would not come back on . Disconnect height sensors mechanically and the entire system works great.
6. I now know the system thinks it's too high in the front for whatever reason (remember, I have already swapped out the height sensors and the lower mounting ball is set at the high point to ensure the highest setting in the front. No effect.
Any thoughts on what's causing thi
 
RE: Gen 1 air suspension hell

Did you put new height sensors in? Used ain't gonna get it.
 
RE: Gen 1 air suspension hell

Okay gang,
Here's the final result.
dealership found 3 things I missed:
1. Previous owner had set height sensor lower ball way too high excessively lowering the front. This is why the car slammed.
2. Connection to compressor relay was not making sufficient conmtact to the blades of the solid state relay. I checked it with a tight fitting probe for testing and everything checked fin but when you instyalled back on the relay, it was making intermittent connection.
3. Last problem had to do with what took out the driver's door switcvh (i.e., lower driver's door hinge was shot)> Everythime ytou went over a bump, it was sending erratic signals to the computer causing the hard fault.
Now oin to the air conditioning system.
Thanks everyone for their help.:+
 
RE: Gen 1 air suspension hell

yeah, I took the car on a short 300 mile drive and boy did it run great. Lastly, air conditioning system and reinstall new inner fenders and I have one happy 18year old duaghter.
 
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