RE: Spark plug gap question
Certain '93 models required a TPS replacement and installation of a water shield due to water entry from a hole in the cowl. The R&R procedure is described below.
THROTTLE POSITION SENSOR
REPLACEMENT INSTRUCTIONS
TECHNICAL INSTRUCTIONS
Removal
1. Remove the engine appearance cover.
2. Disconnect intake air temperature sensor and PCV closure hose.
3. Remove air inlet assembly from throttle body.
4. Disconnect throttle and speed control cables from throttle body.
5. Disconnect the vacuum fitting.
6. Remove the four throttle body retaining bolts.
7. Disconnect throttle position sensor electrical connection, then remove throttle body. Discard the throttle body gasket.
8. Remove and discard throttle position sensor, gasket and attaching screws. (See Figure 1)
9. To prevent a throttle position sensor failure due to water entry, locate the windshield wiper module assembly hole. The hole is located below the right hand wiper pivot and is used for inserting a white push pin locator for the washer system tubing. Seal around the threaded end of the push pin using non-acidic RTV sealant ESL-M4G273-A or equivalent. (See Figure 2)
NOTE: If the hole is plugged with a black rubber grommet, no sealant is required.
Installation
1. Position the new throttle position sensor to the throttle body and secure with the two new attaching screws. (See Figure 1). Tighten the screws to 1.2-1.8 N-m (11-16 lb.in.).
2. Install throttle position sensor water shield, included in the parts kit, by sliding the bottom end of the throttle position sensor into the shield, then pull the top of the shield over the top of the sensor.
3. Connect the throttle position sensor electrical connector.
4. Position the new throttle body gasket, included in the parts kit, on the intake manifold.
NOTE: Be sure to align gasket properly. Failure to do so may result in an unmetered air leak. Apply a small amount of liquid adhesive to each corner of the gasket, then place it in position on the intake manifold.
5. Install the throttle body and secure with the four retaining bolts. Tighten the bolts to 8-12 N-m (6.0-8.8 lb.ft.).
6. Connect the speed control, throttle cables and install vacuum fitting.
7. Install air inlet assembly, reconnect the intake air temperature sensor and PCV closure hose.
8. Install the engine appearance cover.