I do not think they drilled any holes in the 160* t-stat that is in the car now, Charlie. Here is an excerpt from the
Evans Instruction Manual:
Thermostat and thermostat bypass hoses
With “Waterless” Coolants the thermostat is not needed in Hi performance systems, or for warm weather
application. For cold weather applications or computer controlled engines install a Evans High Flow or Evans
total flow thermostat of the proper temperature. Systems that use bypass type thermostat must plug the
bypass port when removing the thermostat. Large suction (inlet) side bypass thermostats can bypass small
quantities of coolant due to the higher suction pressures created by the pump. This could result in slightly
higher operating temperatures. To correct - install the Evans total flow thermostat in the upper (pressure)
hose.
The bypass hose connects the intake manifold with the water pump suction side, BB Chevy, SB&BB Ford, SB
MOPAR all use a thermostat bypass hose that is unnecessary for HIGH PERFORMANCE use. Plugging the bypass
hose forces all the coolant to flow though the radiator. The plug should be made of metal and large enough to
seal the ID of the hose. Pipe plugs can be used to eliminate the hose completely.
CAUTION: After blocking the bypass circuit, only the specially designed EVANS Hi Flow or Total Flow
Thermostat should be used or engine damage may occur.
For leak problems, Bars Leak Tablets or AlumiSeal are the only approved stop leak product for “Waterless”
Coolants. Evans STOPLEAK Tablets are also available.
When using a coolant pump other than an Evans pump the weep hole must be plugged.
It is possible for air to be drawn in to the pump through the weep hole and passed the bearing shaft seal. A
small pipe plug or silicone will do the job.
Use of a 7 lb. cap on “waterless” system is recommended for racing, street rod and performance enhanced
vehicles. For applications where 7 lb. cap is not available, standard cap may be used. All stock – factory original
computer controlled daily driven vehicles are coolant change only – no system changes are required.
Hi Performance Suggestions
Install hi performance aluminum tube radiator.
Remove the thermostat and plug all bypass hoses.
Install heater shut off valve.
Increase the pump drive ratio with a smaller pump pulley.
Maximizing Racing Systems
Convert the upper hose and thermostat housing to 1 3/4”OD.
Two -16 AN lines minimum upper hose size.
Install external lines from the rear of the manifold, bigger is better, line size should be -12 AN.
For intake manifold fill location use #E3340 Expansion tank.
Use maximum pump drive ratio possible 80% of crank rpm or more.
For safety reasons all overflow hoses must be connected to an overflow tank or catch can.