New rear bumper

M Darrah

New member
After all that's happened this year and all the feeling sorry for myself, I finally took JPs advice and got back to work on what I can do with the car.

I should warn you that none of this is in the least bit exciting, but at least I'm doing something with the car again.

You may recall that I had the car at Jeremi's last summer for some serious work on the underside. What you may not remember from that thread is that on my trip back home from Michigan, some moron backed into me at a Denny's and ruined my rear bumper. So I bought a used bumper from a local guy. I also picked up a clean California reinforcement on ebay, since the original was badly rusted on the bottom (Jeremi deemed it unworthy of POR-15 lol). I had a local body shop paint both. They gave me a good deal if I could wait a few months, so I told him I didn't need it until spring. Anyway they were finally ready back in April and I just now got around to installing them...

Where she's been since November of last year. This is a friend's garage I've been renting, about 30 minutes from home:



The old bumper already removed. What's not easy to see here is some minor bucking of the plastic and an indentation from a too aggressive sanding from a previous botched repair job that I had no part in.



This actually started last Saturday, with Mike (Beerdog) coming along to help with it. We were short on time because we were going out for Trixe's birthday dinner so all we had time for was removing the cover and partially removing the reinforcement. Mike definitely saved me a ton of time by knowing the locations of all the fasteners. Thanks Mike!

Little did I know that when I returned Sunday to finish it up that the reinforcement would prove to be a major pain to remove. It turns out that the POR-15 job Jeremi and I did last year really gobbed up the two bolts that insert from the rear (thankfully we'd never reinstalled the four additional nuts onto the studs on the underside). The first one I tried to remove soon seized up and the captured nut started spinning. I didn't get that far on the other one before I decided to just cut the bolts with a hack saw (the new reinforcement came with like-new nuts and bolts, so why not). Dumb move because now I had two sawn off bolts to deal with now. If I'd been smart, I would have driven the bolts back in and cut off the ends with all the gunk on it, then they would have backed right out.

Long story short, I had to drill them out, which I returned to do today. Luckily I managed to get both of them drilled out and removed without screwing up the threads in the nuts! One of the rare times I didn't completely mess something up! :D

Anyway on with the pics...

Old bumper reinforcement off the car. Yeah it was nasty:



Freshly painted rust-free reinforcement from the land of swimmin' pools and movie stars:



Installed:





New bumper cover being installed. The debris in the the trunk is what was removed from the car to repair the flood damage last year (see below):



All done and first sunlight to hit the car in eight months!







The reason it hasn't been driven. Yes the interior is still a wreck from last year's flood. The electrics have been fixed but the carpet is looking pretty ratty so it's all balled up in the rear seat.



...which brings me to the next project:



That's aftermarket carpet. It still needs to "relax" as it was stuffed really tight in the box. I'm not too impressed with the quality. Some of the sharper corners are bunched up instead of being sewn like I think the original is. Also it's not molded properly for the foot rest on the left side of the drivers foot well. I might be able to get an upholsterer to sew it in, not sure if it's going to be worth it. The good news is that the color is a perfect match.
 
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M Darrah

New member
By the way, is it me or does this shot almost look like the car's floating like a speeder from Star Wars? Look Ma, no gravity!

 

driller

El Presidente
Good to see you back in the game! :)

It won't be long before the interior looks as good as the exterior. ;)
 

SCTBIRD1173

Mark my Bird!
I'm glad you got to work on "Marcuss", she is a beauty that's for sure! :thumbsup: A little at a time Mark and she'll be back to perfect again.

Not to hijack your thread but I thought the rear crash bar was welded on to the car no?

Thanks!
 

M Darrah

New member
Thanks everyone!

Were did you get the carpet? SPC?
I ordered it from stockinteriors.com. I did quite a bit of research and it seems that there's only one true manufacturer of these carpets, ACC. So no matter what web site you buy from, they all come from ACC. That's what was on the box when I got it. The consensus from what I read was that stockinteriors had the best prices, and that theirs had the most extra material. Apparently some resellers trim off too much around the edges. Makes no sense to me why or at what point that would happen, but that's what people say.

Not to hijack your thread but I thought the rear crash bar was welded on to the car no?
Nope, it's just bolted on. There are four studs that you can see in the pic of the new one in my first post, which are secured with nuts accessed from the underside of the car. Then there are two bolts that go in through holes in the rear of the bumper and screw into captured nuts embedded in the rear panel. Here's a pic of the rear panel before the bumper was attached (note the vice grips holding the captured nut that was spinning). The bolt is on the floor, and just for reference, the bumper is actually upside down in this pic:

 
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M Darrah

New member
One bit of advice I can give is that when removing the styrofoam "isolator", pull it off GENTLY. It's only held onto the steel reinforcement by two plugs that are molded into the foam, which insert into the round holes you can see in the pic above. One of them broke off when we removed it, and the replacement isolator I bought (in case mine was deformed) had both plugs already broken off.

I ended up reusing my original isolator and buying this heavy duty mounting tape from the hardware store to secure the side that broke. It's STRONG stuff. I tried tugging at it after it was installed and it's like it was bolted on. I hope I don't have to remove it again or will likely have to tear it off. :D
 
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SCTBIRD1173

Mark my Bird!
Thanks again Mark! I know the energy absorber is a fragile piece where it mounts to the crash bar. Mine is not broken at the stubs but cracked in the middle from the impact it took. Looked at the price of new ones and almost fell over! :eek:
 

Rene

New member
So glad to see you working on your car again! Looks really nice ... love the shiny black! I sure hope you come to at least one event this year!!
 
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