Engine issues

driller

El Presidente
The line finally started moving...

and evidently we found what was wrong with holes 6 & 7...

IMG_3324.jpg

IMG_3325.jpg

:eek-large:
 

Ford nut

New member
Was thinking you might find that, how bad are the valves?

I do have a set of like new b heads if yours took a bad hit
 

driller

El Presidente
This is just the preliminary findings. They just got it out and complete teardown will be coming in the next few days.

Looking back, holes 6 & 7 were the ones displaying low compression back in 2012.
 

mlschultz

Boost King
This is just the preliminary findings. They just got it out and complete teardown will be coming in the next few days.

Looking back, holes 6 & 7 were the ones displaying low compression back in 2012.

Sorry to see this, but glad you finally solved the puzzle and can move on now, JP.
 

enriquei

New member
Can you explain what I'm supposed to see? I see a lot of carbon as well as the circular metal edges seem to have bent from being hit. (by the valves I'm guessing?)
 

chris2523

New member
damaged pistons, probably from heavy spark knock.
and then carbon buildup from the resulting blow by.
don't see any valve to piston contact in these pictures.
 

OU812IC

New member
I second the valve and piston interference marks are missing. Best I can see in a pic anyway. I think the missing pieces by the valve relieves would be from detonation or over heating, piston melt down. Need more information obviously. Looks like you caught it time before you got a big unrecoverable mess. Interesting that spite the missing pieces of piston you don't see any dings in the top of the piston from them floating around.
 

driller

El Presidente
The secondary chain that broke was on the passenger side (1-4), that's where the piston to valve interference would be. The pics were cylinders 6 & 7. Kind of immaterial at this point since obviously we will need new pistons anyways.

I didn't have time to call the shop today to see what progress was made.
 

enriquei

New member
Gotcha. Thank you! The valve to piston was a shot in the dark. I saw some damage but wasn't sure what it was from. Crazy that a bad knock can do that!

Sorry that you're going thru this Driller.
 

driller

El Presidente
I stopped by the shop today and inspected the tear down.

The block looks good and will probably just get a light hone.

IMG_7973.jpg

New pistons, rings and bearings (just because) will be ordered. We decided to stay with the 4V flat top Diamond pistons for high compression.

Heads will be taken to Fox Lake for final inspection along with new valves and valve guides as needed. Crank looks good, the plan is to simply polish the journals. Rods and wrist pins were fine.

The build will remain the same except we will be using Accufab secondary sprockets, tensioners and heavy duty chains to beef up the camshaft drive components for the big lift cams.
 

KStromberg

Vortech kicked in yo
Back in the game soon. Good to hear John. I can't wait to see the Blue Flame in all her glory again. Always a fun, feisty car to watch.
 

driller

El Presidente
I ordered the full AccuFab secondary tensioner kit. Both passenger and drivers side tensioners and two heavy duty secondary chains. Provides 50% more tensile strength and fixes the problem of the passenger side tensioner putting tension on the 'wrong side' of the chain.
 

driller

El Presidente
Talked to some guy named Tim today...

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Hogan that is. :cool:

I'm seriously considering converting to E85 fuel. Let's be honest, the Blue Flame is rarely street driven, so why not? I can get E85 at a local distributor in town. If need be I can have multiple tunes, one for pump gas and one for corn fuel. :love-it:

The only downside is replacing the fuel pump and getting bigger injectors. Probably wouldn't be a bad idea to replace the fuel lines while I'm at it.
 

mlschultz

Boost King
Talked to some guy named Tim today...

View attachment 11961

Hogan that is. :cool:

I'm seriously considering converting to E85 fuel. Let's be honest, the Blue Flame is rarely street driven, so why not? I can get E85 at a local distributor in town. If need be I can have multiple tunes, one for pump gas and one for corn fuel. :love-it:

The only downside is replacing the fuel pump and getting bigger injectors. Probably wouldn't be a bad idea to replace the fuel lines while I'm at it.

Very cool JP! :thumbsup: I suggest, if you haven't already, go over to MercuryMarauder.net and read user "MOTOWN" thread titled "The madness continues!!!! http://mercurymarauder.net/forums/showthread.php?t=79427&highlight=hogan&page=14

I have been following along his build for a couple years now, and it might give you some insight on what you might encounter with having this intake made. I think Lidio is way deep into tuning corn powered motors, and might be a great resource. Good Luck!
 

mlschultz

Boost King
Yeah, Roger is a real nice guy. I have met up with him a few times at the monthly Marauder breakfast here in Atlanta. He is not into drag racing at the track, but does enjoy making big power in street cars :)
 

driller

El Presidente
My reasoning behind the Hogan manifold is that I have as of late come to believe the 4.6L manifold is simply not enough for the 5.3L displacement especially considering the higher rpms over "stock". I can arguably presume the same for the Cobra intake alternative. So rather than go through the rebuild process and arrive at the same conclusions, I figure it best to just dive in with both feet and eliminate any suspect bottlenecks.

Besides all that, it just looks cool! :cool:

As far as the E85 decision, it is purely the simplest way to maximize the potential of the high compression naturally aspirated build. It will need to be tuned anyways, so subbing corn for gas is just a few keystrokes away.

I am left to ponder the sizing of the fuel injectors. Previously, I had calculated 39# injectors to be sufficient for the combo and I went with 42# injectors. It has been a long while since I looked, but I remember the duty cycle of the injectors to be in the 80% range.

The typical sizing factor for E85 is 1.47 times that for gasoline. The conclusion is 60# injectors should now be sufficient. The question then becomes whether to upsize from that and go with 80# injectors. The jump from 60 to 80 is significantly more than the jump from 39 to 42.
 

mlschultz

Boost King
If you can squeeze 800+ na hp from a 12:1 358 ci nascar engine with e15 and a 830 cfm carburetor, I can see where your going with this JP. In my opinion, it would not surprise me 60's would not be enough to support that kind of hp. The Mark has 60's in it now, and they are almost tapped out at 500.
 
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